castle-workwear-coveralls

Experimentation with cycle clothing: 8 years later

Well, some might recall a few years ago I was trying ideas for cycle clothing, and later followed up with some findings.

My situation has changed a bit… the death of a former work colleague shook me up quite a bit, and while I have been riding, I haven’t been doing it nearly as much. Then, COVID-19 reared its ugly head.

Suffice to say, my commute is now one side of the bedroom to the other. Right at this moment, I’m in self-imposed lockdown until I can get my booster shot: I had my second AstraZenica shot on the 4th November, and the Queensland Government has moved the booster shots to being 3 months after the second shot, so for me, that means I’m due on the 4th February. I’m already booked in with a local chemist here in The Gap, I did that weeks ago so that the appointment would be nailed to the floor, and thus currently I’m doing everything in my power to ensure that appointment goes ahead on-time.

I haven’t been on the bike much at all. That doesn’t mean though that I stop thinking about how I can make my ride more comfortable.

Castle Clothing Coveralls

Yes, I’m the one clad in yellow far left.

They had quite few positives:

  • They were great in wet weather
  • They were great in ambient temperatures below 20°C
  • The pocket was handy for storing keys/a phone/a wallet
  • They had good visibility day and night
  • They keep the wind out well. (On the Main Range, Threadbo Top Station was reporting 87km/hr wind gusts that day.)

But, they weren’t without their issues:

  • They’re (unsurprisingly) no good on a sunny summer’s day (on the day that photo was taken, it was borderline too hot, weather prediction was for showers and those didn’t happen)
  • They’re knackered after about 30 washes or so: the outer waterproof layer peels off the lining
  • In intermittent rain / sunshine, they’d keep you dry during the rainy bit, but when the sun came out, you’d get steamed

To cap it off, they’re no longer being manufactured. Castle Clothing have basically canned them. They’ve got a plain yellow version with no stripes, but otherwise, nothing like their old product. I wound up buying 4 of them in the end… the first two had to be chucked because of the aforementioned peeling problem, the other two are in good condition now, but eventually they’ll need replacement.

Mammoth Workwear do have some alternatives. The “Supertouch” ones I have tried, they’re even shorter lived than the Castle ones, and feel like wearing a plastic bag. The others are either not night-time visible, or they’re lined for winter use.

So, back to research again.

Zentai suits?

Now, I know I’ve said previously I’m no MAMIL… and for the most part I stand by this. I did try wearing a stinger suit on the bike once… on the plus side they are very breathable, so quite comfortable to ride in. BUT, three negatives with stinger suits:

That got me thinking, what’s the difference between a stinger suit and an open-face zentai suit? Not a lot. The zentai suit, if it has gloves, can be bought as a “mitten” or (more commonly) a proper multi-finger glove version. They come in a lot more colours than a stinger suit does. They’re about the same price. And there’s no logos, just plain colours (or you can do various patterns/designs if that’s your thing).

A downside is that the zipper is at the back, which means answering calls from nature is more difficult. But then again, some stinger suits and most wetsuits also feature a back-entry.

I’ve got two coming to try the idea out. I suspect they’ll get worn over other clothing, I’ll just duck into a loo, take my shirt off, put the zentai suit on, then jump on the bike to ride to my destination… that way my shirt isn’t soaked with sweat. We’ll see.

One is a black one, which was primarily bought to replace one of the stinger suits for swimming activities, but I can also evaluate the fabric too (it is the usual lycra material).

The other is a silver one (thus a lycra/latex blend), to try out the visibility — it’ll be interesting to see whether it’s somewhat water-repellent due to the latex mix in the material, and see what effect this has on sweat.

Both of these are open-face! You should never try swimming with a full-face zentai suit. I can’t imagine getting caught in the rain ending well either, and the ability to see where you’re going is paramount when operating any vehicle (especially a bicycle)!

They’ll turn up in a week or two, I can try them out then. Maybe won’t be the final solution, but it may answer a few questions.

Heavy Wet/Cold weather gear

So, with the lighter-weight class out of the way, that turns my attention to what to do in truly foul weather, or just bitterly cold weather.

Now, let me define the latter: low single digits °C. Possibly with a westerly breeze carrying it. For some reading this, this will feel like a hot summer’s day, but for those of us in Brisbane, temperatures this low are what we see in the middle of winter.

The waterproof overalls I was wearing before worked well in dry-but-cold weather, however I did note my hands copped the cold… I needed gloves. The ends of the legs also could get tangled with the chain if I wasn’t careful, and my shoes would still get wet. Riggers boots work okay for this, but they’re hard to come by.

I happened to stumble on Sujuvat ratkaisut Oy, who do specialist wet-weather clothing meant for Europe. Meeko (who runs the site) has a commercial relationship with a few manufacturers, notably AJGroup who supply the material for a lot of Meeko’s “extreme” range.

The suits are a variant of PVC, which will mean they’re less breathable than what I have now, but should also mean they’re a lot more durable. There’s a decent range of colours available, with many options having the possibility of reflective bands, attached gloves and attached wellington boots. It’s worth noting the BikeSuit (no longer available) I was looking at 8 years ago was also a PVC outfit.

In the winter time, the big problem is not so much sweat, but rather, sweat being hit by wind-chill. Thus I’m ordering one of the Extreme Drainage Coveralls to try them out.

I’ve seen something similar out of AliExpress, however the options there are often built for the Chinese market… so rarely feature size options that fit someone like myself. Most of the Chinese ones are dark colours, with one “tan”-coloured option listed, and a couple of rubber ones that were lighter colours (a dark “pink”, and a yellow). Some of the rubber ones also had a strange opening arrangement: a tube opening in the stomach, which you pulled yourself through, then clamped shut with a peg. Innovative, but looks very untidy and just begging to get caught in something! I’ll stick with something a bit more conventional.

The coverall I’m ordering will be a 500g/m² white fabric… so about twice the weight of my current Castle workwear overalls (which are about 330g/m²), and will have the gloves and boots attached. I’m curious to see how that’s done up close, and see how it works out in my use case.

Being a white rather than a yellow/orange will make them less visible in the day time, but I suspect this won’t be much of an issue as it’s night-time visibility I’m particularly after. Also, being white instead of a “strong” fluro colour will likely be better at horse endurance rides, as horses tend to react to fluro colours.

The zip arrangement intrigues me as well… it’s been placed up high so that you can pretty much wade into water up to your chest and not get wet. There’s a lighter-weight option of the same suit, however with fewer options for colours. If the extreme version doesn’t work out for cycling, I might look at this alternative (the bike doesn’t react to strong colours like a horse does).

There’s about a 2-month lead-time on this gear because it’s made-to-order, a reasonable trade-off given you get to more-or-less get it made exactly how you want it. Looking around, I’m seeing off-the-shelf not-customisable outfits at AU$400 a pop, €160 (~AU$252) is looking a good option.

The fact that this is being run as a small side-hustle is commendable. I look forward to seeing the product.

Experimentation with cycle clothing — Part 2

Well, after my initial post about my experiment, I’ve collected a bit more information and I think I’ve settled on a solution and come up with a hypothesis of what’s going on.

Disposable coveralls

As I suspected, the disposible overalls did have a problem in the longevity department. Not a big one mind you. One pair got ripped when the leg brushed up against the corner of a drawer. Fixable with some tape. A few weekends back I wore them cycling from The Gap to Logan Central and back. This is a ~82km round trip (81.56 to be exact), and represents a fairly rigorous test. They got home intact, but the tape on the seams was starting to come adrift.

I also performed a shower-test on both these and the SMS fabric ones. The MP4 ones passed with flying colours. No seepage other than where I had made ventilation holes: and that could be fixed with a storm flap. My “poor-man’s bikesuit” idea could still work.

So the MP4 ones I have, good for emergencies, I’ll continue to carry a pair just in case.  They roll up to something the size of a drink bottle, and contribute bugger all weight, so for those times I am wearing normal clothes, they’ll be great to toss over when the weather turns foul.

SMS fabric? Good in very light and brief showers only. If it’s prolonged heavy showers for anything more than about 30 seconds you’ll get drenched.

It’d be interesting to have a closer look at the Tyvek ones originally recommended.  I might investigate at some point.

Breathalon Spray Suit

So I went back to the Breathalon spray suit, which, having bought it in 2008, is now starting to look a bit frayed, particularly around the hood.  That, and there’s my attempt at adding pocket access.  I do raise a sweat, but it’s minor, and soon evaporates when I stop. I find I’m a lot more comfortable.

How is this so though? Common sense would suggest I’d sweat like a pig! The material is breathable, and so the vapour can escape. If they’re loose enough, there is also a small wind current to draw vapour out. Crucially though, being non-porous, they do not absorb my sweat, and so I don’t have the wind-chill effect of sweaty clothing.  The key here is to have minimal clothing underneath that might absorb the sweat, as this then relies on your body heat to dry it out, and will take longer.

My nits with these?

  • The zip is one-way.  However you can ignore the zip and just use the velcro storm flap as a fly.
  • No pockets at all.
  • The hood isn’t well shaped, doesn’t track one’s head movement very well, and I found the elastic caused it to obstruct my field of view
  • The yellow colour is great for daytime high visibility, but there are no reflective bands for night use.  (I tried using self-adhesive ones, they didn’t stick very well.)

Otherwise, they’re durable and lightweight.

Castle Clothing Coveralls

I mentioned these in my last post.  Well, I bit the bullet, I bought a pair, something which also necessitated me getting a Visa card for the first time in my life (I can highly recommend these as a payment method).  I tossed up between this and buying another Breathalon spray suit, Mammoth Work Wear had these for £40 plus about £30 shipping, this worked out to be under AU$140.  The Breathalon suits are $150+ without shipping.

A heads up with the Mammoth Work Wear site: ignore the sizing advice they give in the drop-down box, you want to pay attention to the sizing chart table below.  The drop-down box suggested I’d be a size L, whereas the table suggested XL.  I went XL and they’re a perfect fit.

Fedex had estimated they’d arrive on Monday, they actually arrived this afternoon.  So I tried them out on the ride home tonight.

I sweat a little more, but not significantly so.  If anything, the lining means I don’t notice them sticking so much, so in that regard they’re more comfortable.  When I got home, yes there was moisture, but I wasn’t dripping, nor did I suddenly feel cold.

They feature a two-way zip (good), with press-studs on the storm flap (not so good, velcro worked better).  The hood (not a concealed hood, which IMO is a plus) is excellent, tracking my head movement very well, sits forward far enough to keep rain off one’s face, and doesn’t block my vision.  It didn’t pose a problem with the helmet either, keeping out of the way and didn’t impede movement or significantly muffle sound.

There is one pocket on the left at the front.  Too low to be considered a “breast” pocket, but well above the waistline.  They could use an identical one on the other side, and perhaps some side pockets, as I find I’ve got nowhere to put my hands.  That said, it’s a generously sized one.  You could fit a 7″ tablet in there no problems, so can easily fit a wallet, phone and keys.

The test will be longevity, and the summer humidity.  They look well-made so we’ll see.